Welding Wires

  • Sometimes referred to by its subtypes metal insert gas (MIG) welding or metal active gas (MAG) welding, is a semiautomatic or automatic arc welding process in which a continuous and consumable wire electrode and a shielding gas fed through a welding gun
  • A constant voltage, direct current power source is most commonly used with GMAW, but constant current systems, as well as alternating current, can be used
  • There are four primary methods of metal transfer in GMAW, called globular, short-circuiting, spray, and pulsed spray, each of which has distinct properties and corresponding advantages and limitations
  • Originally developed for welding aluminum and other non-ferrous materials in the 1940s, GMAW was soon applied to steels because it allowed for lower welding time compared to other welding processes
  • The cost of inert gas limited its use in steels until several years later, when the use of semi-inert gases such as carbon dioxide.

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