Morgan Thermal Ceramics announces the expansion of its Kao-Tuff? line of special duty abrasion-resistant refractory castable products, developed specifically for the chemical process (petrochemical) industry where harsh environments are encountered. The new Kao-Tuff 110FF and Kao-Tuff FS grades join the reputable family of Kao-Tuff refractory monolithics, which feature enhanced properties enabling them to outperform conventional products in the marketplace.

Through careful selection of raw materials and particle size grading, Morgan Thermal Ceramics has developed the Kao-Tuff range as a solution for insulating flue gas lines and risers or standpipes in petrochemical applications where there is a significant abrasion loss potential.

Medium weight, strong, and erosion resistant, Kao-Tuff products have served the industry well for over 20 years in both castable and gunnable versions. The new Kao-Tuff 110FF product is a free flow version of the proven Kao-Tuff 10C grade, and is ideal for areas where extra flow capability is required. It can also be easily pumped into place when that is the desired method of installation.

In addition to its superior erosion resistance and high strength, the Kao-Tuff 110 range features an average material density, which is 20 per cent lower than standard abrasion-resistant material. It offers excellent insulating properties and enables a single layer design. With just one material from the hot face to the cold face, insulation placement is far easier than designs featuring a dense layer hot face with a backup. It is the perfect solution for all petrochemical applications with specific requirements above and beyond the capabilities of standard refractory castables.

Also available is Kao-Tuff FS, a new high strength abrasion resistant fused silica monolithic with excellent thermal shock resistance. It is installed by standard vibratory casting techniques and is ideal for seal tanks, riser lines, and any other area requiring a combination of abrasion and thermal shock resistance.

Morgan Thermal Ceramics is a world leader in the design and manufacture of advanced heat insulation products which are used to help reduce energy consumption in a range of industrial processes, from iron and steel production to power generation. Key products include Superwool? the leading low bio-persistent insulating fibre, insulating firebricks (IFBs) and a range of monolithic materials. The business employs some 3,000 people in more than 50 locations worldwide, with manufacturing sites in 25 countries.