India emerges as a global manufacturing hub: K L Bansal

  • Articles
  • Feb 18,25
As India’s manufacturing sector focuses on export oriented manufacturing, integration of advanced technologies has become inevitable. The sector must explore the possibilities of employing solutions to improve efficiency, scalability, and quality, says K L Bansal, CMD, DEE Development Engineers
India emerges as a global manufacturing hub: K L Bansal

India, which strives to achieve its ambitious goal of becoming a developed nation by 2047, is on a transformative journey to position itself as a global manufacturing powerhouse. The manufacturing sector, which contributes around 17 per cent to the GDP and provides employment to over 27 million workers, has emerged as a vital component of India’s economic growth. To realise its vision for development and growth, India is leveraging advanced manufacturing technologies, fostering people-centric strategies, and creating a robust ecosystem for growth.

Major industries like automotive, engineering, chemicals, pharmaceuticals, and consumer durables are driving this momentum. Supported by robust government initiatives, increased investments, and a burgeoning domestic market, India’s manufacturing industry has shown remarkable growth potential. As one of the fastest-growing sectors, it is poised to accelerate India’s journey towards economic transformation and self-reliance.

Drawing global attention
The unprecedented growth and performance of the Indian manufacturing sector resulted in increased interest of domestic as well as global investors. Moreover, the government’s push and futuristic measures and schemes have further stimulated investors’ sentiment; they are actively exploring the investment opportunities in the sector. As a result, the FDI inflows in the sector have reached $165.1 billion, a rise of 69 per cent as compared to the previous decade. This momentum is expected to gain further strength in 2025 and beyond as the local manufacturing is on the priority of the government.

Driving efficiency and innovation
The advent of advanced manufacturing technologies is revolutionising India’s industrial landscape. These technologies are not only enhancing productivity and efficiency but also ensuring global competitiveness. Below are some key areas where technological advancements are shaping India’s manufacturing sector:

  • Advanced automation and robotics: Automation and robotics are at the heart of modern manufacturing. Indian industries are increasingly adopting robotics for tasks such as assembly, quality control, and packaging. This reduces human error, enhances precision, and increases output. For instance, the automotive sector heavily relies on robotic arms for welding and painting, ensuring consistency and speed.
  • Digitalisation and Industry 4.0: Industry 4.0 integrates digital technologies such as the Internet of Things (IoT), big data, and cloud computing into manufacturing processes. Smart factories equipped with IoT devices can monitor operations in real-time, predict maintenance needs, and optimise resource utilisation. Indian companies are adopting Industry 4.0 practices to enhance operational efficiency and reduce costs.
  • 3D printing/additive manufacturing: Additive manufacturing is revolutionising product design and prototyping. Industries such as aerospace, healthcare, and automotive are leveraging 3D printing to produce lightweight and complex components with minimal waste. Indian startups and established firms are investing in 3D printing to cater to niche global markets.
  • AI and machine learning: AI and ML are enabling predictive analytics, process optimisation, and quality assurance. For example, AI-powered systems can analyse production data to predict machine failures, reducing downtime and ensuring seamless operations. The pharmaceutical industry is using AI to optimise drug production processes, ensuring precision and compliance.
  • Sustainable manufacturing: Advanced technologies are also supporting India’s sustainability goals. Energy-efficient machines, renewable energy integration, and waste reduction techniques are helping industries minimise their carbon footprint. For instance, green manufacturing practices in sectors like textiles and electronics are creating eco-friendly products for global markets.
  • The adoption of these technologies not only boosts productivity but also ensures India’s readiness to cater to global markets with high-quality products. By investing in advanced manufacturing, India is signalling its commitment to innovation, efficiency, and sustainability, solidifying its position as a preferred manufacturing destination. Most importantly, this will enable India to export goods worth $1 trillion by 2030, positively impacting its foreign reserve.

    Necessity of inspiring future workers
    As advanced technologies redefine manufacturing, managing and empowering the human workforce remains crucial. India’s demographic dividend presents a unique opportunity to develop a skilled and diverse workforce that can drive the sector’s growth. Key focus areas include:

  • Skill development and upskilling: With the rapid integration of advanced technologies, there is a growing need for a workforce skilled in robotics, data analytics, AI, and other emerging domains. Government initiatives such as Skill India and programs by organisations like the National Skill Development Corporation (NSDC) are bridging the skills gap. Industry-specific training programs are equipping workers with the knowledge and expertise required to operate advanced machinery and systems.
  • Industry-academia collaboration: Collaboration between academia and industry is essential for aligning educational curricula with industry requirements. Institutions like the Indian Institutes of Technology (IITs) and National Institutes of Technology (NITs) are partnering with corporations to design courses, offer internships, and foster research. Such collaborations ensure that graduates are industry-ready and equipped to tackle real-world challenges.
  • Diversity and inclusion: Diversity in the workforce brings varied perspectives and fosters innovation. Indian manufacturing companies are increasingly focusing on creating inclusive workplaces that welcome individuals from diverse backgrounds. Women, in particular, are being encouraged to join the manufacturing sector, breaking stereotypes and contributing to its growth.
  • Women in manufacturing: Women’s participation in manufacturing is gradually increasing, supported by initiatives like the government’s ‘Make in India’ campaign and corporate diversity programs. Companies are offering flexible work environments, safety measures, and leadership training to encourage women to pursue careers in manufacturing. This not only promotes gender equality but also taps into a vast talent pool.
  • Continuous learning and adaptability: As technology evolves, the need for continuous learning becomes imperative. Companies are investing in employee training programs, workshops, and online learning platforms to ensure their workforce remains updated with the latest trends and practices. This culture of lifelong learning fosters adaptability and resilience among workers.
  • By focusing on people management, India is building a workforce that is not only skilled but also diverse and inclusive. This human capital will be instrumental in driving innovation, ensuring quality, and maintaining India’s competitiveness in the global market.

    Confluence of technology and talent India’s journey to becoming a global manufacturing hub is characterised by the seamless integration of advanced technologies and a skilled workforce. The combination of these elements ensures that Indian manufacturers can cater to the evolving demands of international markets while adhering to the highest standards of quality and sustainability.

    Government initiatives like ‘Make in India’ and Production-Linked Incentive (PLI) schemes are further bolstering the sector by attracting foreign investments and promoting domestic production. These policies, coupled with a focus on technology and people management, are creating an ecosystem that fosters growth, innovation, and global competitiveness.

    Challenges affecting growth
    While India’s manufacturing sector holds immense potential, it faces myriad challenges that need to be addressed to boost the growth of the sector. The following challenges create hurdles:

  • Infrastructure deficiencies: The lack of robust infrastructure is a critical barrier for India's manufacturing sector. Essential services such as transportation, power supply, and telecommunications are often inadequate, leading to inefficiencies and increased operational costs for manufacturers. This infrastructural gap not only affects domestic production but also deters foreign investment.
  • Skilled labour shortage: Despite having a large workforce, India struggles with a significant skills gap in the manufacturing sector. The education and vocational training systems have not kept pace with the evolving needs of modern manufacturing processes, resulting in a shortage of skilled workers. This mismatch between available skills and industry requirements is a major impediment to growth.
  • Access to finance: Small and medium-sized enterprises (SMEs), which are vital to the manufacturing landscape, often face challenges in securing financing. High-interest rates, stringent collateral requirements, and lengthy approval processes create barriers that limit their ability to expand and modernise operations. This financial strain is particularly detrimental to the MSME sector.
  • Global competition: Indian manufacturers are under pressure from international competitors, particularly from countries like China that benefit from lower production costs and more developed manufacturing ecosystems. This competition necessitates innovation and cost-reduction strategies among Indian firms to maintain market share.
  • Limited tech adoption: The adoption of advanced technologies such as automation, artificial intelligence, and the Internet of Things (IoT) remains limited in India.
  • Insufficient investment in research and development hampers technological advancement, making it challenging for Indian manufacturers to innovate and compete effectively on a global scale.

    What needs to be done?
    It is imperative to address these issues as early as possible to promote growth. This requires a collaborative approach involving the government, industry, and academia. The road ahead for India’s manufacturing sector involves:

  • Investing in research and development (R&D): It’s the most critical aspect for the growth of any sector. The sector must increase investment in research and development to ensure that their processes are aligned to global standards. Emphasis on R&D will drive innovation and enable manufacturers to develop cutting-edge products for global markets. This will help meet demands, build trust, and increase revenue, which are crucial for the sustainability of business.
  • Strengthening infrastructure: Robust infrastructure is inevitable for efficient operation of the sector. There is an urgent need to emphasise upgrading transportation networks, logistics facilities, and energy supply systems. They will help reduce operational costs, resulting in increased profit.
  • Encouraging SME participation: SMEs are the backbone of India’s manufacturing ecosystem. It’s important to encourage people interested in entrepreneurship and provide them with access to advanced technologies, financial support, and training programs. This will help boost their contribution to the sector while generating employment opportunities.
  • Sustainability focus: India aims to become a net-zero economy by 2070, which necessitates implementation of green manufacturing practices and circular economy principles.
  • This will help Indian manufacturers meet global sustainability standards. Notably, consumers today are quite conscious about environmental conservation and they prioritise businesses that adhere to the best sustainability practices.

    Conclusion

    As India’s manufacturing sector focuses on export oriented manufacturing, integration of advanced technologies into their operation has become inevitable. The sector must explore the possibilities of employing cutting edge technology solutions to improve efficiency, scalability, and quality. At the same time, it’s also crucial to prepare a workforce who can utilise these technologies effectively and reap the maximum benefits.

    By leveraging these pillars, India can not only enhance its domestic capabilities but also establish itself as a trusted global manufacturing hub. As the country marches towards its 2047 vision, a robust and dynamic manufacturing sector will undoubtedly play a key role in shaping India’s economic future, making it a preferred destination for ‘Making in India for the World’.

    About the author:


    Krishan Lalit Bansal serves as the Chairman and Managing Director of DEE Development Engineers, since its inception in 1988. Prior to establishing the company, he founded Development Engineers, a partnership concern, in 1986, which was dissolved in 1988. His entrepreneurial spirit extends to other ventures, including DEE Group Trust and DDE Piping Components Private Limited. Bansal has received numerous accolades, such as the 'Business Leader of the Year' in 2011 and the 'Lifetime Achievement Award' in 2016 from the Faridabad Industrial Association. He has also been honored with the 'Business Excellence Award' by the International Study Circle and the 'Rashtriya Rattan Award' by the All-India National Unity Council.

    Photo Credit: Freepik

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