Drive System Design (DSD), a leading engineering consultancy and a key subsidiary of Hinduja Tech acquired in December 2022, is poised to showcase its latest advancements in electrified propulsion systems at IAA Transportation 2024, to be held in Hannover, Germany, from September 17-22, 2024. As the premier partner for cutting-edge mobility solutions, Hinduja Tech (HT) delivers exceptional value across all vehicle platforms, including the burgeoning realm of new energy vehicles. 

Together, HT and DSD are providing innovative engineering solutions for all vehicles, including electric, hybrid, and conventional powertrains.

 

Drive System Design (DSD) is a global engineering consultancy with a rich legacy in designing drivelines and transmission systems for conventional internal combustion engine (ICE) vehicles. Building on this foundation, DSD has been at the forefront of the electric vehicle revolution since 2010, specialising in the rapid engineering and development of electrified propulsion systems and associated technologies. With decades of experience and a team of award-winning engineers, DSD offers unparalleled expertise trusted by leading OEMs, Tier-1 suppliers, and research institutions across the automotive, commercial vehicle, aerospace, off-highway, and defence sectors. As a one-stop shop for propulsion systems engineering, DSD operates technical centres in North America and the UK, with commercial centres in South Korea, Japan, and India, providing its clients a global reach.

 

DSD's core competencies lie in systems integration, system attribute optimisation, performance enhancement, and development testing. By leveraging this unique combination of expertise and testing equipment, DSD delivers innovative and optimised solutions across the entire spectrum.

 

At IAA Transportation 2024, DSD will be showcasing its cutting-edge solutions at its booth:

 

• PHEV-DCT transmission: A marquee project highlighting DSD's ability to optimise PHEV performance by developing a new transmission for a leading European OEM. In addition to maximising fuel efficiency with an ultra-wide ratio dual-clutch architecture, the premium driving experience was maintained, all managed by DSD’s Infinite Control Software platform.

 

• Sustainability enhancement with powder metallurgy: Drive System Design (DSD), with its unique engineering expertise, brings material innovation to industry production, thereby ensuring durability, reliability, and efficiency requirements. By using powder metal on high- volume products, one can achieve cost savings of ~15% and reduce the carbon footprint of the said part by ~40%. Additionally, DSD is driving the adoption of soft magnetic compounds in motor design. This innovative material offers a compelling combination of superior performance and price stability, setting a new standard in the industry.

 

• Lubrication testing of e-Axle transmission: DSD, through its one-of-a-kind validation process, wherein physical validation was used in combination with virtual validation via CAE tools, was able to left-shift the design program for a leading automotive manufacturer. The design performance was evaluated for all possible driving scenarios to ensure efficiency and durability.

 

• Open Platform Inverter (OPI) SiC: This is a powerful and versatile inverter hardware and open software platform for motor components and motor control IP development.

 

Pedro Zabala, UK Head- Control Systems, will be in attendance and available to discuss DSD’s Open Platform Inverter and their Infinite Control Software platform, which has been used in aerospace, mining vehicles, and class 8 trucks.

 

"The acquisition of DSD in 2022 marked a significant milestone for Hinduja Tech," said Shankar V, EMEA Regional Head, Hinduja Tech. "DSD's expertise in powertrain systems perfectly complements our existing capabilities, and their presence in the EMEA region has been instrumental in driving our growth here. Together, we are well-positioned to lead the global shift towards a cleaner transportation landscape."