Svante secures supply pact with BASF to scale up MOF nanomaterial

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  • Oct 30,23
With this agreement, Svante can unlock its next phase of growth, scaling carbon capture filter manufacturing up to multi-million-tonne capacity and implementing hundreds of large-scale carbon capture and storage (CCS) facilities by 2030.
Svante secures supply pact with BASF to scale up MOF nanomaterial

Leading carbon capture and removal solutions provider, Svante Technologies Inc has entered into an arm’s length commercial supply agreement with the world’s largest chemical producer, BASF, to scale up its proprietary sorbent material, Calgary Framework 20 (CALF-20), used in Svante’s carbon capture process. This metal-organic framework (MOF) sorbent can capture up to 95 per cent of carbon dioxide (CO2) emitted from industrial sources, such as cement and blue hydrogen plants, using rapid solid adsorption and low-pressure steam.

Svante has pioneered carbon capture and removal technology using structured adsorbent beds, known as “filters”. The company is the most advanced industry player in the use of solid sorbents for carbon capture, with the world’s first commercially available MOF nanomaterial filter manufacturing facility in Vancouver, BC. This commercial supply agreement with BASF will unlock the next phase of Svante’s growth, scaling carbon capture filter manufacturing up to multi-million-tonne capacity and implementing hundreds of large-scale carbon capture and storage (CCS) facilities by 2030.

Svante’s unique modular and environmentally responsible solid sorbent technology is designed to capture CO2 from industrial flue gas. It then concentrates it into a high purity 95 per cent pipeline-grade) CO2 and releases it for safe storage or further industrial use. Its unique approach is tailored specifically to the challenges of separating CO? from nitrogen in diluted flue gas, which is typically emitted in large volumes at low pressures and in dilute concentrations. Svante’s technology will play a key role in decarbonising industrial activity in diverse fields including hydrogen, pulp and paper, cement, steel, aluminum, and chemicals.

Svante and BASF have been working collaboratively for the last two years to scale up CALF-20, which acts as a sponge for adsorbing CO2. Results of their research, published in the international peer-reviewed journal, Science, in December 2021, demonstrated CALF-20’s unique resistance to oxidation and water vapor, which allows CO2 to be captured at a low cost, using Svante’s proprietary structured adsorbent filters.

Solid sorbents are a step change for carbon capture, but the challenge is to merge all of their desirable features into a robust framework material with a low manufacturing cost. CALF-20 coupled with Svante’s filter addresses this challenge and captures CO2 with high capacity and selectivity over water.

“For high-performance CO2 capture and removal, steam stripping — where direct contact steam is used to flush CO2 out of the sorbent — has been a sort of ‘holy grail’ in the field. It is seen as the most effective way to do it. This MOF material, combined with our proprietary structured adsorption filters, is a game-changer for the carbon capture and removal industry. We have the right technology to reduce the capital cost of CO2 capture. It is modular and adaptable. Now, we need to scale up this technology and commercialize it to create a viable carbon management industry at gigaton scale,” said Claude Letourneau, President & CEO of Svante.

Svante, in collaboration with BASF, has successfully scaled up the CALF-20 MOF sorbent from laboratory to industrial scale by using a simple low-temperature process in accordance with green chemistry principles. Scalability and low cost of solid sorbents are imperative to the wide adoption of CCS. Up until now, large-scale production of MOF materials at low cost has been a barrier for the gas separation industry.

In addition to scaling up its CALF-20 manufacturing process, Svante has developed a high-volume and low-cost roll-to-roll process for coating the sorbent onto sheets of laminate, which it calls “Sorbent on a Roll”. The laminate is then stacked into high-performance filters, which are now available for both industrial point-source capture and direct air capture.

Headquartered in Vancouver, BC, Canada, Svante is a purpose-driven, leading carbon capture and removal solutions provider. The company makes nanoengineered filters and modular rotary contactor machines that capture and remove CO2 in an environmentally responsible way from industrial emissions and the air. Svante is on the 2023 Global Cleantech 100, the XPRIZE Foundation’s XB100 — World’s Top 100 Deep Tech Companies, and was ranked second among private companies in the Corporate Knights’ Future 50 Fastest Growing Sustainable Companies in Canada. 

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