Role of sustainable practices in manufacturing: Hitendra Bhargava

  • Articles
  • Nov 23,24
As the push for renewable energy and resource preservation deepens, sustainable practices in manufacturing arise as a leading light in nurturing a healthier planet.
Role of sustainable practices in manufacturing: Hitendra Bhargava

Shifting towards renewable energy sources is another crucial aspect. Renewable energy like wind turbines, hydroelectric power, and bioenergy are gradually being used to power manufacturing operations, thereby reducing dependence on fossil fuels, says Hitendra Bhargava, CEO & Regional Management Board Member Asia Pacific, Klüber Lubrication India Private Limited.

Sustainable practices in manufacturing stand at the pole position of tackling climate change, embodying the creation of products through processes that significantly reduce environmental harm while encouraging efficient energy and resource use. It is an approach that supports sustainable development goals and addresses buyer demand for responsible practices, encouraging manufacturers in the direction of approaches that limit their carbon footprint. As the push for renewable energy and resource preservation deepens, sustainable practices in manufacturing arise as a leading light in nurturing a healthier planet.

The journey toward green manufacturing includes transitioning to practices that encompass product lifecycle management and e-waste strategies which is the foundation of an expansive sustainable agenda. By minimising environmental impacts and keeping communities and products safer, the manufacturing sector contributes to making the future cleaner and more sustainable. This progression not only lifts the brand image but also assures of economic viability, fulfilling dual objectives of environmental carefulness and cost-effectiveness.

The role of sustainable practices in manufacturing
Incorporating environmentally friendly practices in manufacturing is important to reduce carbon emissions and mitigate climate change globally. The focus on energy efficiency and adopting renewable energy sources is key to these efforts. Firstly, integrating energy-efficient technologies in manufacturing processes is vital. These technologies are designed to maintain or increase production output while using less energy, resulting in significant reductions in energy consumption and greenhouse gas emissions. For instance, advanced HVAC systems, energy-efficient lighting, and optimised machinery layouts help factories consume energy more judiciously.
Shifting towards renewable energy sources is another crucial aspect. Renewable energy like wind turbines, hydroelectric power, and bioenergy are gradually being used to power manufacturing operations, thereby reducing dependence on fossil fuels. 

Selection of raw materials to meet compliance standards: Adhering to regulatory and ethical principles forms the foundation to code of conduct. One has to carefully choose suppliers to ensure ethically sound procurement practices and adoption of a proactive and forward-looking approach to compliance with critical industry regulations, such as REACH (Registration, Evaluation, Authorisation, and Restriction of Chemicals).

Economic benefits of sustainable practices: Sustainable practices improve the financial stability of the company by reducing operational costs. Adopting energy-efficient technologies and utilising renewable energy sources helps to reduce utility expenses. Also, reducing waste helps companies to save on material costs and avoid waste disposal costs. By complying with environmental regulations, companies can avoid fines and potentially benefit from government incentives for sustainable operations.

Environmental advantages of sustainability: The environmental benefits are equally significant. By using ecofriendly processes, the amount of pollutants and greenhouse gases released into the atmosphere is considerably less. This not only helps in combating climate change but also improves water and air quality. Furthermore, strategies such as water recycling and sustainable waste management prevent the overexploitation of natural resources, ensuring their availability for the future generations.

Strategic and competitive advantages: On a strategic level, implementing sustainability can bolster a company's competitiveness in the long term in the global market. Operations that are streamlined to be more efficient and less wasteful result in lower production costs, making the products more competitive price-wise. Moreover, sustainability is increasingly becoming a key factor in consumer choices, as businesses perceived as environmentally responsible often enjoy enhanced brand loyalty and attractiveness to eco-conscious consumers.

Innovative sustainability solutions in action: Innovative sustainability solutions are transforming industries through the strategic integration of green technologies. Klüber Lubrication innovates in specialised industrial lubricants that not only extend machinery life but also significantly reduce energy consumption and lower environmental impact through biodegradable formulations. These efforts not only support environmental sustainability but also set new benchmarks in corporate responsibility. Klüber's dedication to sustainability was recognised in 2024 with a gold medal from EcoVadis for the third time, for its development of environmentally friendly lubricants that greatly enhance industrial sustainability. Additionally, Klüber takes pride in its excellent "Carbon Management Level" rating from EcoVadis, where it achieved the prestigious ‘Leader level’ ranking.

Challenges and solutions for sustainable practices in manufacturing
Sustainable practices in manufacturing present numerous challenges that businesses must address to fully use the benefits. One of the primary challenges is the significant upfront capital required to invest in new, greener technologies and processes. These investments, while costly initially, should be considered crucial for long-term savings and environmental benefits. To ease these financial impacts, it is very important to invest in research and development. This not only fosters innovation but also ensures that the adopted technologies align with both current and future sustainability goals, helping to overcome current technological and infrastructural limitations.

Another significant challenge is to direct the complex regulatory landscape that governs sustainable practices. Compliance with these regulations requires a clear understanding and proactive management approach, which can be resource-intensive. Additionally, adopting sustainability throughout the supply chain requires enhanced transparency and cooperation among all stakeholders, which can be difficult to manage due to differing ideas and capabilities.

Moreover, there is often a pressure between achieving short-term profitability and investing in long-term sustainability. To overcome this, manufacturers can be involved in extensive education and awareness programs that help to align the goals of various stakeholders with the broader objectives of sustainability. These programs can determine how sustainable practices lead to reduced operational costs and can help to open up new market opportunities, thereby aligning economic and environmental interests.

Economic viability of sustainable practices in manufacturing
The economic feasibility of sustainable practices in manufacturing is supported by numerous benefits. The Inflation Reduction Act supports this shift, offering nearly $400 billion to enhance sustainability, coupled with tax incentives that alleviate initial financial pressures. Companies that incorporate sustainable practices gain a competitive advantage by opening access to new markets that value environmental stewardship. These practices result in significant reductions in resource consumption and lower costs associated with regulatory compliance, leading to overall operational efficiencies. Moreover, adopting green policies boosts brand image and appeal, particularly among environmentally conscious consumers, including millennials. This enhanced brand recognition, along with better workplace morale due to ethical operations, contributes positively to employee satisfaction and retention.

As modern manufacturing evolves, the shift toward sustainability is becoming crucial not only for environmental benefits but also for strengthening economic performance and competitive edge. By incorporating energy-efficient technologies, practicing ethical sourcing, and leveraging innovations such as green hydrogen and IoT, the industry is setting a new standard for operational excellence. This change is not just about compliance or market trends, it’s about creating a sustainable, efficient, and eco-friendly future. As the sector continues to embrace and refine these practices, the vision of a greener, more sustainable manufacturing landscape is becoming increasingly possible, ensuring a better world for future generations.

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About the author: 
Hitendra Bhargava is the CEO and Regional Management Board Member for Asia Pacific at Klüber Lubrication India Private Limited. A leader with over 23 years in the lubricant industry, he holds an MBA in marketing and is known for his ability to build and scale businesses across multiple countries, he has consistently ranked among the top 20 global sales team leaders for four consecutive years at a Fortune 10 company. 

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