• Synthesis Winding Technologies Private Limited

Winding Machine For Transformers, Smart Winder GLI-400

Synthesis Winding Technologies offers an automatic winding machine for distribution transformers, Model Smart Winder GLI-400. Features: automatic winding of distribution transformer HV coils with interlayer insulation; winding of conductors along with feeding of interlayer insulation and edge strips without any manual intervention; insulation layers built in a graded profile with thickness varying in proportion to the voltage differential; pneumatically operated conductor pressing with double floating rollers for tighter winding; pneumatically operated collapsible mandrel and retractable tail-stock for easy component handling; high precision closed-loop servo tension controller for conductor and insulation strips; user-friendly programming and touch-screen based operations; and regenerative type drive system with common DC rail for winder and un-winder drives for lower power consumption. Benefits: reduces winding cycle time, manual intervention and operator skill, improves consistency and quality; reduces insulation material significantly, since only minimum necessary thickness is provided at every position of each layer; reduces overall material consumption by 5 to 7% due to smaller coil dimensions; and reduces stock materials by allowing fewer standard strip dimensions even for different coil widths.