Welding SPM

Welding SPM


Welding two metallic parts is a tricky subject, especially when certain dimensions are to be maintained within critical tolerances and certain minimum numbers of welded components are to be produced within a specified time frame. Shenoy Engineering has developed a number of SPMs (special purpose machines) for welding of variety of components like motorbike frames, petrol tank and other components. A welding SPM consists of a fixture and axes movement mechanism. A fixture has the main function of providing accurate location to the components, so as to ensure repeat accuracy over and over again. The fixture also clamps the components securely. A well-designed fixture helps in minimising thermal distortions in the process of welding. The axes movement – either linear or rotary or combination of both linear and rotary – can be either for the fixture or the welding torch carrier, depending upon the welding requirement. There are three SPMs: 1. A simple vertical rotary welding SPM for tube welding; 2. SPM for multiple welding operations, both in the linear axes and also in rotating axes; and 3. SPM to weld 2 bushes in the one end of an “A” shaped plate and one more bush on the other end through suitable linear movements of the welding torch. These are high speed and accurate welding SPMs for the mass-production of the welded components. The linear/rotary movements, clamping mechanism, etc., are achieved through combination of stepper drives, VFD controlled motors and pneumatic cylinders. The combination of sensors, limit switches and PLC ensure an efficient and fully automatic movement of all the axes, clamping and de-clamping.

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