Vibration Welder

Vibration Welder


Branson vibration welders are complete plastics assembly systems designed to weld large or irregularly shaped thermoplastic parts. Model AV-502 will handle parts up to 1020 mm long by 500 mm wide, or multiple smaller parts. It has a solid-state 22 kW power supply with an adjustable vibrating frequency centred at 240 Hz. Modular construction allows the individual components, i.e., vibrator assembly and power supply/controller, to be adapted to automated or custom systems.

  • Touch screen operation interface provides easy access to all operating parameters
  • Direct entry of weld and hold time parameters
  • Adjustment and display of amplitude
  • Auto or manual tuning
  • Weld depth control
  • Four step weld control
  • Selectable welding mode ? time or depth mode
  • Language ? English, Chinese
  • Parameters entry ? 20 sets
  • History record of last 10 inputs
  • Simple maintenance-free electromechanical vibrator with only one moving part and no bearing surfaces to lubricate or wear
  • Dialable amplitude (stoke) with a feedback loop assures constant amplitude during the entire weld cycle
  • Adjustable stack-up throughout entire stroke reduces setup times
  • Clamping is accomplished via a hydraulic activated lift table
  • Automatic sound and safety door (front) for operator protection ? if the operator releases palm buttons, the door automatically retracts
  • Operator safety provided through dual palm buttons (with anti-tie-down feature) and emergency stop button mounted on the frame
  • The power supply is housed in a standard NEMA 12 enclosure with conveniently mounted interlock flanged disconnect
  • 100% utilisation of lift table fixture mounting surface
  • High speed lift table-travels at 10 inches/second (max. 250 mm/second adjustable)
  • Ease of serviceability enhanced by providing a hinged rear door
  • Ergonomically designed for operator comfort
  • Provisions for fork lift transfer
  • Interior work light for better work area visibility

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