Plano Miller With Ram Type Milling Head

Plano Miller With Ram Type Milling Head


The special purpose plano miller with ram type milling head is yet another work-horse from the SEPL stable, built against an export order. This machine, re-engineered from the carcass of an obsolete planer, has a semi-CNC capability. It is built using a ram type milling head, hydraulically operated fixture, ball lead screw and AC servo drive for axes movement. The unique ram type milling head with 500 mm vertical stroke permits heavy-duty plano milling operation as well as an accurate boring and drilling operations. Unlike the cylindrical quill of a conventional milling head, the ram is a box type construction, rigidly supported by 4 taper jibs to ensure the just minimum required clearance between the sliding surfaces. This unique construction ensures a very level of concentricity even when the ram slides to its maximum stroke end. Combination of case hardened guideway strips and Turcite ensures friction-free, smooth sliding movement, as well as a very high level of wear-resistance. The maximum contact area between the sliding surfaces ensures a very high level of rigidity even at the slide-end position, thus making the heavy material removal effortless. AC servo drive for feed permits rapid and accurate pitches positioning, literally adding jig boring capability to the converted plano miller. It also ensures a rapid reverse movement of the table. Ball lead screws for the axes movement help backlash-free, smooth and rapid axes movement. Hydraulically operated swing clamp cylinders ensure instant and rigid clamping of the job. A PLC interface, in combination with the dog-operated, adjustable feed-end limit switches, instils an auto-cycle capability to the machine, making batch production convenient and fast.

  • The plano miller, with a self powered ram, is re-engineered from the carcass of an obsolete planer. For small and medium machine manufacturers, converted plano millers with ram type milling head with a linear scale & DRO is a boon in terms of saved time and cost in pitch drilling and boring operations, which are normally done in a dedicated jig boring machine. 
  • The ram type milling head has innumerable machining capabilities like heavy milling, drilling, boring, facing operations etc. In combination with a right angle attachment, having 360° tilting facility, it can machine all 4 sides of a rectangle work-piece. 
  • Unlike the cylindrical quill of a conventional milling head, the ram is a box type construction, and it is rigidly supported by 4 taper jibs in 4 corners of the ram to ensure the just minimum required clearance between the sliding surfaces. 
  • This unique construction ensures a very high level of straightness and rigidity, even when the ram slides to it’s maximum stroke end. The maximum contact area between the sliding surfaces of the ram ensures a very high level of rigidity even at the slide-end position, thus making the heavy material-removal, effortless.
  • Through the optionally offered DRO the converted plano miller facilitates accurate pitch selection, which has immense advantage in accurate pitch drilling operation and also with controlled depths.
  • Also offers a very unique plano grinding attachment, which can be used as cup wheel grinding attachment. To a great extent, the already achieved sliding accuracies of a sliding surface in milling operation, can be further refined to eliminate or minimize the laborious, hand scraping operation. 
  • This cup wheel grinding attachment can also be used as peripheral wheel grinding attachment, virtually adding surface grinding capability to the converted planing machine. Further, through a sector gear and bearing supported mechanism, the spindle axis of milling and / or grinding attachment can be set ±45°, facilitating taper machining or grinding. 
  • The above described machining operations are of immense advantage to a machine building industry by providing very accurate machined surface and close pitch mounting holes to the LM guides and ball screws. The need of floor boring, jig boring, slide way grinding, scraping etc are either eliminated or minimized through these attachment. 
  • Small and medium machine builder can reduce their dependency on their vendors, save on machine hours & transportation and meet their production target with one-time, affordable investment.

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