Process Monitoring System

Process Monitoring System


Tosei Engineering Pvt Ltd offers Process Monitoring System. PULCOM GE-10 is the simple function and low height body controller. This model has two measurement items. The good visibility bar graph using high-intensity LED makes easy to recognize the signal changing. Monitoring AE signal waveform is available by connecting to a personal computer. 

  • The PULCOM GE-10 grinding wheel touch monitor detects contact between the grinding wheel and material being ground and instantaneously transmits signals to the NC to be input into the production cycle.
  • This improves cycle times by speeding up cutting time, shortening non-cutting time to eliminate unneeded grinding cycles according to variations in dimensions from previous processes.
  • Monitors the AE waves generated through the contact between the dresser and the grind stone to detect when dressing is complete. Dressing time reduced and grind stone life extended dramatically compared to the conventional method of dressing cycles and time.
  • The crush detector function prevents damage to the grind stone caused by impacts. Plus, it detects problems caused by chips or dust from the workpiece falling into the equipment.
  • High-sensitivity AE sensor was developed specifically for detecting the contact between the workpiece and the grind stone. It detects as well as expensive sensors built in to dressers or shafts. The sensor is inside the amp to provide highly accurate S/N comparison and the cable can be extended so it can be installed anywhere.
  • The PULCOM GE-10 can diagnose degradation in sensitivity or damage to the sensor head from the reflected AE waves generated by the sensor itself for diagnosis. This ensures long-term reliability.

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