Accurate Proportioner For Correct Mixing Of Coolants And Lubricants

• Huge losses due to improper mixing of coolants/quenchants/lubricants with water are experienced throughout industries. These include coolant spillage losses of up to 5%, high evaporation losses of coolants from sump, failure of heat treated parts due to improper quenchant mixing, low die life or excessive lubricant consumption in die casting, hot forging operations and low tool life in CNC/VMC operations due to improper coolant mixing with water. Manual mixing methods followed in the industry are always subjected to human error. Maintaining consistent, correct dilution ratio of concentrates with water is a challenge faced by metal-forming industry. Steel Plant Specialities’ Accurate Proportioner ensures mixing in correct dilution ratios with water, thus enabling a number of benefits in important operations.
• In CNC/VMC operations, correct mix of CNC coolant with water enables reduced evaporation losses, increased sump life of coolant, preventing bad odour from sump and increased tool life due to better lubricity.
• In polymer quenching, correct mix of polymer quenchant with water enables uniform heat treatment of parts at all locations of quenching tank and desired heat treatment characteristics of induction hardened parts.
• In die casting and hot forging lubrication, correct mix of die lubricants with water enable optimal die life and ease of operations, without job sticking.
• Accurate Proportioner automatically sucks pre-set quantity of coolant directly from coolant drum. It emulsifies (mixes) the coolant with water and delivers the diluted solution through the outlet. 
• The Accurate Proportioner operates only on water connection. No electricity connection and no complex softwares or settings are required. As it works on water pressure, the proportion will always be accurate, as per the inlet of water quantity. 
• Difference in water inlet water pressure will not affect accuracy of proportioner. Capacity of Accurate Proportioner is up to 350 litres per hour (concentrate + water).