Solutions for the Energy Industry

  • Technical Articles
  • Jan 19,11
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Solutions for the Energy Industry

Ready for Energy

Reduction of CO2 emissions in power stations - development of new technologies for power generation and transmission - sustained use of renewable energies like wind, solar or hydropower - efficient use of power - all these are challenges for economical, safe and environment-friendly power supply in the future.

Components from Phoenix Contact are being used in energy technology all over the world for more than 80 years. With future-oriented and innovative products and experience, we are the reliable partner at the customer's side.Solutions for the Energy Industry-1.jpg

Generation

Modern power station concepts are the future of central energy generation. Maximum availability of all system components is the basic prerequisite for economical and safe operation of power stations. Phoenix Contact has been providing reliable products for electro-technical outfitting and retrofitting of power stations for many years. Reliable and safe installations can be ensured using innovative finger proof terminal blocks from the company. Also, the new patented test disconnect terminal blocks in the CLIPLINE complete system enables easy and individual structuring of current transformer measuring sets.

Internal and external surges have been main reasons of equipment failure for many years, Phoenix Contact provides 360 degree protection from surges for Power line, Signal lines and even for Communication lines. This proven system not only ensures high availability of the system but also increases the equipment life. The high availability of the control system of any power plant depends on dependable power supplies and DC UPS system from Phoenix Contact with redundancy connections, 2 0ms of internal buffer and innovative selective fuse break technology. Solutions for the Energy Industry-2.jpg

Reliable communication infrastructure is the key to success of any control system. Phoenix Contact offers fibre optic converters supporting various network topologies for all the leading Fieldbus systems. The main control network is supported using unmanaged and managed Ethernet switches supporting copper, fibre optics and wireless networks in all the possible network topologies up to gigabit speed. The control system integration into management network and need of centralised information has further challenges.

Phoenix Contact answers to these issues are the network security solutions in form of Mguard range of routers and firewall systems. Either distributed security concept using PCI based Mguard or DIN rail mountable Mguard for control cabinets or centralised security concept using the rack based Mguard solutions could assure one of industrial network and remote services security.Solutions for the Energy Industry-3.jpg

Transmission &Distribution

High system availability is extremely important for the problem-free operation of modern electrical transmission and distribution grids. Minimising downtime in the case of maintenance or defect plays an important role here. Phoenix Contact has developed a product range that is particularly adapted to network operation requirements.

Reliable transmission and distribution system with minimum down time is the need of the hour. The remote control solutions from Phoenix Contact offer reliable system and a verity of choices to choose the communication medium. The modem line includes GSM/GPRS modem, Permanent line modem and analog modem using the existing telephone network. Solutions for the Energy Industry-4.jpg

The innovative current transformers, various voltage and current transducers along with verity of signal converter and isolators ensures reliable parameter measurements and inline controller from Phoenix Contact with on board GSM/GPRS modem or with an external modem sends the monitoring parameters to the centralised station using the standard IEC 60870-5-101 or 104. The control system accessories form the integral part of the system.

Either power grid monitoring and control or transformer station monitoring or short circuit detection system, Phoenix contact offers standard solutions using the standard components for easy handling and long-term availability of the system.

The centralised centre can easily be integrated using the standard and proven ODP and OPC server based communication.

Renewable Energy

Innovations for ecological and economical power generation are becoming increasingly important in energy technology. Energetic use of wind, water, sun and biomass is indispensable for a sustainable power supply both today and in the future. Phoenix Contact provides extensive solutions in the field of renewable energies.Solutions for the Energy Industry-5.jpg

Wind Energy

Phoenix Contact is one of the leading suppliers of components and systems to Wind turbine automation and wind park management systems. These scalable control systems are the platform of a high performance management system designed to optimise the rate of return - Remote field controller or Inline controller is the heart of the system. Innovative functions such as seamless Ethernet communication, removable Flash storage for program and operating data recording provide quick results in development. Industrial design for harsh ambient conditions ensures high system availability.

Fast regulation processes require fast recording and processing input and output signals. INTERBUS as the real-time bus for synchronous data transmission and PROFINET as the Ethernet-based high-speed network provide the required performance for fast process data exchange between the control system and periphery.

The high-performance controllers are highly communicative and allow easy decentralize access to the entire wind park. Data transmission from the main control system to the individual wind power plant is possible in real-time via Profinet. The PC WORX automation software allows intuitive system programming. Solutions for the Energy Industry-6.jpg

Remote management is increasingly carried out using a communication link via the Internet. VPN gateways with integrated Firewall guarantee secure and authorized access to the wind park network without loss of speed. Remote access is possible either via ISDN or an analog connection. IT-powered automation increases the transparency during the operation of the wind park, thus making a considerable contribution to raising the productivity. Conventional safety solutions are sufficient for safeguarding health and preventing damage to the wind power plants. Taking this background into account, Phoenix Contact has developed trendsetting safety components and systems for various applications like Vibration monitoring, down time and speed monitoring, Position control and lightning and surge protection system.

Solar Energy

Phoenix Contact provides application specific solutions for the solar industry in form of specialised connectors for Solar panels, power distribution connectors, Surge protection systems, Solar panel tracking control and Solar park management.

The field assembly SUNCLIX connector can be connected quickly, easily and reliably without any special tools. The SUNCLIX junction box contacts the photovoltaic modules quickly and reliably in one step. It is specially designed for thin-film modules or crystalline modules of small performance classes. The special feature is the fully automated assembly of the junction box. It is simply aligned with the upright contact ribbons and pressed against the module.

Phoenix Contact's intelligent products for power distribution also make the "power bus" possible. The concept the power distribution is based on is irrelevant - whether continuous, through-connected or looped-through the consumer. Innovative solutions are available for each case.Solutions for the Energy Industry-7.jpg

The threat of damage from surge voltage is ongoing and just one incident can cause the financial headaches of considerable profit margin decreases and a delay in reaching the break-even point. Surge protection for photovoltaic systems is preventive, avoids unnecessary annoyance and helps keep financing on track.

To achieve the high efficiency from the solar panel is not only dependent on the solar cells being used but also on the solar panel direction with respect to the sun position. The innovative solutions from Phoenix Contact for solar tracking using standard inline controllers ensure the solar panel direction towards sun to obtain the maximum sunlight available and thus ensure the maximum efficiency from the system. The system in independent of the sensor technology to detect the sun position, it only requires the Longitude and Latitude of the physical location of the solar panel and the specially developed function library does the rest.

In order to get the maximum out of the minimum of investment we must not only measure the output but also the power consumed and system status via a solar park management system. Phoenix contact motor mangers along with highly communicative Inline controllers with energy management concept works perfectly simultaneously along with solar tracking system with a distributed control approach and hence offers high reliability, efficiency and availability.

Water Energy

In addition to the regular power plant requirements, Hydro power plant also has application for water source management. The innovative and proven wireless solutions play a vital role to achieve the same. Ether I/O signals are required to be transferred or there is a need of networking various devices over long distances, the wireless devices working in a license free band offer zero reoccurring cost and a reliable communication network over long distances. Solutions for the Energy Industry-8.jpg

Biomass Energy

Biomass process plants can be automated right from material handling process till the power generation or gas distribution network comprehensively by power full inline controllers from Phoenix Contact. Direct intrinsically safe I/O system avoids the requirement of signal isolators and converters of intrinsically safe zone automation requirements. The networking can be done either

using wired solution or wireless as per the site requirements. The complete control cabinet solutions stating for Terminal blocks to the HMI system can be used to provide a cost effective control system to the customer.

International norms and standards form the base for global use in the energy industry.

Phoenix Contact is a global partner in the energy industry and develops a large number of product innovations every year. The work is based on high quality standards of the industry, international approvals and certifications as well as customer specific requirements whether in the area of generation, transmission and distribution of renewable energy. Phoenix Contact offers their customers a comprehensive and tested product range of effective and future-oriented solutions.

(Phoenix Contact (India) Pvt Ltd, New Delhi. Tel: 011-30262800, 30262822. Fax: 91-11-26383285. Email:sagrawal@phoenixcontact.co.in)

New Products from Givi Misure

Givi Misure, a world leader in position measurements, has designed and developed new products considering the changing requirements of position measurements. The new state-of-the-art products include:

Absolute Optical Scale

Absolute measurement of position has become essential due to frequent power interruptions while CNC machining. Givi Misure's Absolute Glass Scale enables the CNC system to know the exact present position after power to the machine is restored. This avoids cumbersome homing or referencing exercise and adds up to the productivity of the machine. Absolute glass scale AGS series is available up to 3240 mm length with resolution up to 0.1 microns and with accuracy of ?3 microns. The scale offers serial interface SSI-BiSS with or without 1 Vpp analog. AGS scale is compact, robust in construction with IP 64 protection. The scale electronics is protected against polarity inversion and short circuit, and is designed for high speed data transfer and high signal stability. Solutions for the Energy Industry-box-1.jpg

Absolute Rotary Encoders

To complete the range of Rotary Encoders the company has introduced a new range for absolute angle/position measurement. These encoders are known as Absolute Encoders AEN series. Similar to the advantages of absolute glass scales, absolute encoders offer measurements of rotary or linear position in absolute form avoiding the need of homing or referencing. These are available in single turn 17-bit or multi turn 12-bit with linearity of ?? LSB. The serial interface is SSI-BiSS with or without 1V pp analogue. The Fieldbus interface available are CANopen, Profibus, DeviceNet; also parallel interface is available. The AEN encoders are compact in size with several flanges and IP 67 protection. The maximum speed possible is 12000 rpm. The encoders are equipped with diagnostic features.

Absolute Magnetic Scale

This is an addition to the popular Givi Misure range of Magnetic Scales. Because of absolute measurements in these magnetic scales, the need of homing or referencing after power is restored is eliminated. These scales are available with resolution of 1 micron and length up to 30,000 mm .The magnetic band is of 10 mm width and has tolerance of mounting of ?1 mm with magnetic head. The interface available are SSI BiSS .The AGM series magnetic scale has IP 67 protection with high signal stability and protected with polarity inversion and short circuits. Solutions for the Energy Industry-box-2.jpg

Self-aligned Magnetic Scales

The company, a world leader in self-aligned Optical Scales for Synchronised Press Brakes, has designed and developed Self Aligned Magnetic Scales in absolute MTB and incremental version MTT. The least resolution available is 1 micron with repeatability of ?1 increment. The interfaces available are CANopen or TTL Line Driver. The scales are self-aligned for quick and easy installation. Also the scales are robust in construction and protected against polarity inversion or short circuit. The MTT and MTB scales are IP67 protected. The MTT magnetic scales are equipped with selectable Zero Magneto set or at constant step of 10 mm.

Givi Misure Pvt Ltd, Bangalore. Mobile: 098456-92690. Tel: 080-41272559. Fax: 91-80-41171374. Email: info@givimisureindia.com

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