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Seco Partners with AMRC to Drive Sustainable Machining through Data Intelligence
Industry News- Aug 05,25
Looking ahead, Seco is building toward an AI-powered, automated feedback system that continuously optimises processes in real-time.
Fagersta, Sweden
Seco aims to make manufacturing fast, easy, and sustainable by leveraging machine data, which is crucial for overcoming future sustainability and regulatory challenges.
Seco's purpose is to make manufacturing fast, easy, and sustainable. As manufacturing companies work towards more sustainable manufacturing, there are challenges regarding the collection, analysis, and management of relevant data. As highlighted by future legislation, data connected to the machine and machining environment will become key to drive sustainability in the most effective way.
The project
To address this challenge, Seco has partnered with the Advanced Manufacturing Research Centre North West (AMRC), based in Samlesbury, UK, which plays a key role in driving recovery, growth, productivity, and innovation. The collaboration aims to drive the utilization of Internet of Things (IoT) hardware, various industrial communications, and IoT protocols to produce a single source of truth for facility use and machine data, relevant for environmental impact assessments and improvements.
This project segments the manufacturing ecosystem into three interrelated domains: the machining process itself, the immediate machine environment, and the broader facility context. By monitoring each area individually and then analysing how they influence one another, stakeholders gain both detailed diagnostics and a holistic perspective on sustainability challenges.
- For the machine: The approach enables monitoring and hotspot analysis of the machining process directly. This includes information on the energy consumption of the machine, broken down by sub-process, cutting fluids, and other material consumption. This can then be directly converted into real-time costs and CO? impact through live grid carbon intensity factors and cost per kilowatt hour.
- For the machine environment: The monitor tracks the humidity and temperature, which can impact the energy required to ensure environment stability for the machine.
- For the facility: The monitor tracks the entire manufacturing plant and identifies high-level patterns that can negatively impact energy and cost.
- The relationship between: Did the humidity around the machine increase the required energy for cooling? Are open windows requiring more energy? Or are closed windows not providing sufficient natural ventilation, thereby increasing cost to maintain the required temperature? Are the machines optimized?
This approach will help identify patterns and factors that can help companies reduce their CO? and costs most relevant to the customer’s specific context. Within this monitored environment, Seco UK can analyse a machining program and processes in fine detail – and further refine the programs by associating power consumption and CO? emissions within the machine.
The future
By harnessing independent monitoring of power consumption and facility usage, Seco can pinpoint the hidden costs of inefficiency and translate every kilowatt hour into real-time CO?e and expense metrics. This level of insight allows comparisons between the energy demands and carbon footprints of any two products, programs, or machines – empowering teams to make data-driven decisions and embed sustainability at the heart of manufacturing design.
The test environment, complete with integrated monitoring for both Seco products and guest supplier machines, bridges Life Cycle Assessment of Seco with live machine data. By doing so, Seco gains precise, component-level environmental scores and opens the door to targeted innovation and validation of greener machining strategies.
Looking ahead, Seco is building toward an AI-powered, automated feedback system that continuously optimises processes in real-time. This solution will balance productivity and cost imperatives with environmentally responsible best practices, ensuring every adjustment drives toward net-zero goals. Together with the AMRC and customers, Seco is turning comprehensive data intelligence into actionable sustainability, living the purpose of making manufacturing fast, easy, and sustainable.
With its origins in Fagersta, Sweden, and presence in more than 75 countries, Seco is a leading global provider of metal cutting solutions for indexable milling, solid milling, turning, holemaking, threading, and tooling systems. For nearly 100 years, Seco has driven excellence throughout the entire manufacturing journey, ensuring high-precision machining and high-quality output.
Seco Tools
Sustainable machining
machine tools
Data intelligence
Machine data
Internet of Things (IoT)
Environmental impact
Manufacturing innovation
Net-zero goals
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