• Diamant Triumph Metallplastic Private Limited

High Precision Alignment System

Diamant Triumph Metallplastic Pvt Ltd offers a High Precision Alignment System, DWH, for joint faces in machines and machine tools, which eliminates costly machining by using the moulding technique. These techniques allow an in-place moulding to a precision down to the micron with an exact replica of the tool surface. The material can be either caused to stick to the moulding surfaces or released by the inclusion of a micro thin layer of Diamant separator liquid.

Roughen adhesion areas down to a roughness of 0.3-0.5 mm and then clean chemically (optimum: Diamant cleaner). Make sure that the working temperature is in the acceptable range of 20°C ±10°C. Pour the hardener liquid fully into the resin container. Mix manually by spatula or by machine (100 rpm for 2 min) until the hardener liquid is mixed well with the resin. Ensure that material adhering to the side walls and the bottom is well incorporated. Apply a thin adhesion layer and push it into the surface using a spatula. Add the remainder taking care not to trap air. Pour DWH in the prepared cavity slowly in a long, thin stream. Aim at the lowest point to fill from the bottom and thus avoid the entrapment of air, or pump the liquid in from the bottom of the prepared gap using a pump cartridge into a prepared inlet port. To achieve coverage on larger components a number of inlet ports may have to be established. Ensure that the application is made safely within the pot lifetime.