Direct Metal Laser Sintering

Direct Metal Laser Sintering


Intech DMLS Pvt Ltd specialises in Direct Metal Laser Sintering, known by different names like DMLS, SLS, SLM, ALD, ALM, DLD or 3D printing. The venture is set up to manufacture precision components for aerospace, medical and tool and die industries. It is a cutting-edge technology that generates finished parts direct from 3D CAD solid models by building one powdered metal layer at a time, which is repeated until the part dimensions are achieved. Laser sintering uses a high power CO2 fibre lasers (carbon dioxide laser) to fuse metal particles, which are in a micro powder form. Powder particle-size ranges from 20 micron to 70 micron and come in pre-alloyed composition state. The system operates in a wide range of materials: from light metals to stainless and tooling steel to super alloys. Materials used are similar to their counterparts in traditional manufacturing, such as titanium, nickel, steel and aluminium alloys. These parts are suitable for secondary processes like milling, turning, drilling, welding, etching, plating, HIPping, etc. DMLS can offer customers completely design-driven manufacturing features. Laser sintering frees designers from manufacturing constraints and sparks their imaginations in new ways.

  • Highest flexibility – complex structures with convoluted internal layout, which are impossible to machine conventionally, can be easily built using this technology
  • Time saving – from concept to manufacturing at one go, eliminating the traditional methods of part manufacture
  • No tooling – DMLS eliminates the need for tools, moulds, fixtures and reduced machining
  • Weight saving – flexibility of design enables part manufacture using specialized weight reducing techniques
  • Cost reduction – time saving, no tooling, weight reduction culminates in cost reduction

The company has manufactured precision engine and structural components for Hindustan Aeronautics Limited, Bangalore.

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