Automatic Wire Processing & Insertion Machine

Automatic Wire Processing & Insertion Machine


Komax Automation India Pvt Ltd is showcasing the state-of-the-art in harnessing technology, the “Zeta 633/656" Automatic Wire Processing and Insertion Machine, live at Auto Expo 2012. Wire processing with Zeta 633: the Zeta 633 serves as the basis for processing wire ends for the insertion of control cabinet components or automotive harness. Up to 36 different cables can be drawn in sequentially and marked in multiple colours with inkjet as needed. Individually configurable platforms let you set up as many as 13 processing stations, for example modules for compacting cable ends or for processing crimp terminals, MIL crimps, end sleeves and insulation sleeves. Component insertion with Zeta 656: one can use the Zeta 656 to load components with different terminal contacting such as spring-loaded, push-in or contact flabs on one end or both ends automatically. The customer specifies whether the system will run sub-harnesses (inserted on both ends) or just one-ended component insertion. Pallet loading and unloading is done while component insertion is being done on the second pallet pair. This ensures continuous production. Integrated force sensors monitor the entire component insertion process, thus ensuring top quality.

  • Fully automatic harness production even when miniature components are involved
  • Seamless quality monitoring of all process steps
  • Fully automatic post-production
  • Manufacture of different kinds of harnesses on a single machine
  • High availability thanks to minimal work involved with changeover

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