Automatic Coil Winding Machine

Automatic Coil Winding Machine


Vikrant Special Machines offers an Automatic Coil Winding Machine, HLV Series. This is suitable for automatic layer/pitch winding of HV coils with round and strip conductors; optionally the machine can be used for winding of HV coils on top of LV coils also.

  • Models – HLV1 – HLV2
  • Max weight of coil (coil + former) – 500 kg – 1000 kg
  • Centre height over bed – 1000 mm – 1000 mm
  • Max distance between centre – 1000 mm – 2000 mm
  • Max size of coil (dia x L) – 400 mm – 400 mm
  • Size of revolving centre – MT3 – MT4
  • Range of conductor wound (round dia) – 0.4-4 mm – 0.4-5.5 mm
  • Range of conductor wound-strip – 10 x 3 mm one unit – 14 x 4 mm two units
  • Winding speed-infinitely variable – 45-180 – 40-120
  • Max torque @ lowest rpm – 40 kgm – 70 kgm
  • Motor power – 3 HP – 5 HP
  • Control voltage – 110 V AC
  • Supply – 415 V, 3-phase, 50 Hz AC

  • Fully programmable, PLC based with servo motor and encoders
  • Programmable parameters like turns per layer, total number of turns, pre determined multiple stops
  • stops after each layer for insertion of paper insulation and auto switch off after completion of winding
  • Drive system consists of AC geared motor with AC VVVF drive for step less speed variation
  • EM solenoid brake on winding spindle for slack less tight winding
  • High speed winding for round conductor and low speed winding with high torque for strip conductors
  • Servo motor driven ball screw ensures accurate movement of conductor carriage for layer/pitch winding
  • Carriage with linear bearing slides on hardened and ground cylindrical guide ways, bobbin stand with conductor tension arrangement
  • Tailstock with revolving centre slides on accurately machined bed guide ways
  • Entire machine mounted on a robust fabricated base frame eliminates grouting

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