• ACTech GmBH India Liaison Office

Casting Prototypes

ACTech designs and produces Casting Prototypes and small batches for customers from various industries: for the automotive industry and its suppliers, for the aerospace industry, for machine and plant manufacturers. As one of the leading global rapid prototyping companies, it provides all design and production processes, under one roof, necessary for the speedy production of a complete casting prototype. From the 3D data set, the company produces complete castings, which are ready to be installed and tested. State-of-the-art rapid prototyping processes, combined with CNC pattern making and CNC machining, provide for extremely fast production of prototypes that, from the very first casting, are comparable to series production. The company also offers Cast Prototypes, etc.
Product and process development:

• Full function development and optimisation of castings including manufacturing of prototypes and small batches
• Failure mode and effect analysis
• Computer aided design in 3D and preparation of drawings
• Development of new cast technologies
• Support for series production

• Fluid mechanics
• Coupling of fluid and heat with Ansys CFD
• Structural mechanics
• Structural dynamics
• Thermical simulation with Ansys
• Mould filling and solidification simulation with internal stress and porosity forecast

• Optical scanning with GOM 3D scanner
• Dimension measuring by 3D coordinate measuring technology
• Area redesign with Geomagics software
• 3D designing supported by sketches and drawings adaptation tests of reconstructed parts following the function and manufacturing process
• Raw and machined part design and drawing preparation.