Process Plants

Process Plants


The IKA Master Plant homogenizing and emulsifying system is a universal mixing system developed for the production of emulsions and suspensions in the pharmaceuticals industry in particular, but also in the food, beverages, cosmetics and chemical industries. The plant is GMP-compliant and guarantees a high degree of precision, safety and reproducibility of the results. The master plant system enables the direct feed of solids and liquids, mixing and dispersing of the vessel contents, heating or cooling of the product and processing under vacuum or under pressure. The Master Plant MP series comes in 9 sizes ranging from 10 to 4,000 liters.

Advantages of the mixing system Master Plant MP

  • Feeding of solid or liquid additives without vacuum in the mixing vessel
  • Formation of lumps is avoided by direct feeding of the additives into the dispersing chamber
  • Treatment of smallest quantities down to approx. 15% of the nominal volume
  • Separated circulation loop (short/long) for minimizing of dead spots and loss of material
  • Important reduction of heating or cooling times, due to the heating/cooling of the agitator
  • Exchangeable dispersing tools
  • Mixing and dispersing quality adjustable
  • Low maintenance required
  • The geometry of vessel and mixing units enables excellent scale-up possibilities
  • The complete plant can be sterilized with steam (SIP)
  • Direct steam injection is optionally available
  • The complete plant can also be supplied in Ex-protected execution acc. to the 94/9 EG (ATEX 95) guidelines

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Model Useful volume max. (l) Total power consumption (approx.) (kW) Max. total flow rate dispersing (l/h) Construction height with open cover (mm)
MP 10 10 5 2000 1515
MP 25 25 6 2000 2086
MP 50 50 7 2000 2417
MP 100 100 11 5200 2950
MP 200 200 12 5200 3376
MP 500 500 30 18500 4615
MP 1000 1000 34 18500 5499

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