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Plasma Nitriding Process
Plasma Nitriding Process
Conventional nitriding is potentially very hazardous to environment due to use of poisonous chemicals like cyanides and ammonia whereas plasma nitriding process uses non-toxic & precisely controlled gas mixtures. Plasma nitriding process is hence recommended as an alternative, environmentally benign surface treatment process. A Plasma nitriding system developed by FCIPT, a division of IPR with support of DST & GUJCOST is installed at IGTR Ahmedabad.
Benefits
- Environment friendly process
- Distortion free
- Shortest heatup and treatment times
- Processing is reproducible
- Precise controllable layer production
- Mechanical masking Permits selective hardening
- No post machining operation after plasma nitriding
- Almost all-ferrous steel can be nitrided
- High surface hardness
- Case depth 0.6mm depending on the type of steel
- Technical support of FCIPT/IPR
Product & Technology News
- Automobile Industry – Crankshaft, gears, pistons, cylinders, valves, valve springs, synchromesh rings
- Metal Casting & Moulding Industries – moulds for non-ferrous metals and alloys
- Forging Industry – all kinds of dies for hammering and pressing (cold forging, impression forging, open die forging)
- Aluminium Industry – dies for casting and extruding
- Plastic Industry – extruder screws, cylinders, moulds, for injection moulding
- Machine Building – shaft, spindles, slide-rails, instruments for cold & hot rolling, die and punches for deep drawing, pump cylinders, milling and drilling tools (milling cutters, rams, drills tars, brooches, etc)
- Power Metallurgy – gears, brushes, synchromesh rings
- Power Engineering – turbines, shafts, spindles gears.
- Vacuum Chamber Size – 1 Meter Dia X 1 Meter Height
- Loading capacity – 500 kgs. (Subjected to size & Shape of jobs)
- Operations – Fully Automatic PLC/PC based control with SCADA Package.
- Power Supply – Pulsed DC 1000V
- Frequency 2-30 KHz
- Gases used for plasma – Nitrogen, Hydrogen, Argon
Products from Indo German Tool Room
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Eco Friendly Plasma Nitriding Process
Deburring, Drilling, Boring, Tapping and Threading Machines
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Products from MACHINE TOOLS, POWER & HAND TOOLS Category
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Versatile Machining Capability Through Ram Type Milling & Grinding Heads
Deburring, Drilling, Boring, Tapping and Threading Machines
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